TECHNICAL SUPPORT & SERVICES

Blowout Preventer Verification & Testing

Our expert team conducts thorough routine inspections, rigorous functional tests, and meticulous pressure testing to certify that BOPs are ready to perform flawlessly in critical moments. Choose PCP Rentals for reliable, industry-leading BOP verification and testing that you can depend on.

Routine Inspection

Regular visual inspections and checks ensure that the BOP is properly installed, aligned, and free from visible damage or wear. This helps identify any potential issues that could affect its functionality.

Shear Testing

Shear testing involves assessing the cutting capability of blowout preventers’ (BOPs) shear rams, which are hydraulic mechanisms used to cut and seal off drill pipes or casings during emergencies. This test verifies the shear rams’ ability to effectively sever the pipe, ensuring the BOP’s readiness to prevent uncontrolled hydrocarbon releases.

Pressure Testing

Pressure testing is a critical aspect of BOP verification. The BOP is pressurized using hydraulic systems to simulate the conditions it would face during an actual well control situation. This helps confirm that the BOP can handle the high pressures associated with deep drilling operations without leaking or failing.

Emergency Shutdown Tests

These tests involve simulating emergency situations where the BOP needs to be activated quickly to control the well. This ensures that the BOP’s control systems and mechanisms are responsive and capable of rapidly shutting off the flow of hydrocarbons.

Maintenance & Repairs

If any issues are identified during inspection or testing, necessary maintenance or repairs are carried out promptly. This could involve replacing worn components, fixing hydraulic systems, or addressing electrical or control system problems.

Certification & Documentation

After successful verification and testing, the BOP is certified as being fit for operation. Detailed documentation of the inspection and testing results is maintained for regulatory compliance and reference purposes.

Pre-Job Safety Meeting

Before testing procedures, PCP Rentals holds a meeting with everyone involved in the testing. During this meeting, we talk about how the testing will be done safely and what to do in case things don’t go as planned. We also check that all the tools and equipment we’ll be using are in good working condition. This meeting is important to make sure everyone knows what to do and that everything is ready for the testing to go smoothly.

BOP Testing Procedures

Ensure testing equipment is in calibration and all related equipment is in working condition.
Pre-check accumulator system for proper pre-charge & pressure settings for BOPE in use & record.
Ensure the correct specifications on the tubular being tested. (Labeled and order of test identified and MTRs are at the test site.)
Ensure the shearing protocol is fully understood by the testing team with set objectives & deliverables.
Ensure all OEM equipment is new and properly installed in the BOPE. (All serial numbers recorded for shear test equipment and internal components.)
Confirm all safety barriers (tape or permanent fence, sirens, lights, bunker) are in place for high-pressure testing operations.
Prepare camera for recording visual conformation of shear testing and clock to record time required to shear tubular.
Prepare computer software for verification.
All technicians and observers will have proper PPE if access to test area is required during shear testing operations.
Discuss personnel responsibilities, identify potential hazards, and put contingencies in place.

Committed to Safety 24/7

Safety is a priority of everything we do, especially when it comes to guaranteeing safe field operations. It’s our goal to be your source for cutting-edge pressure control equipment that meets the strongest of standards.

Learn more about our commitment by viewing our comprehensive Health, Safety, and Environment (HSE) policy.

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